High-Precision Laser Systems for Smart Packaging

  • Non-Contact Laser Technology: Offers a high-speed, maintenance-free alternative to traditional mechanical perforation.

  • Zero Mechanical Stress: Eliminates tool wear and material deformation during processing, ensuring flawless product functionality.

  • Industrial-Grade Reliability: Engineered for heavy-duty, 24/7 continuous production with minimal maintenance requirements.

  • Instant Digital Changeover: Enables rapid, software-controlled switching between different perforation and scoring patterns with zero downtime.

  • Extreme Processing Accuracy: Delivers unmatched precision, maintaining consistent hole diameters from 40 to 200+ microns across all types of films and foils.

  • Scalable Efficiency: Boosts overall production throughput via a scalable architecture designed to seamlessly adapt to your manufacturing needs.

Our Laser Micro Perforators

LO Series
Model LASER ONE MICRO perforation LASER system for 40µm to 200µm holes and pre-cuts
Model LASER ONE MICRO perforation LASER system for 40µm to 200µm holes and pre-cuts

  • Operation: Laser

  • Hole Ø: Min. Ø40µm - Max. Ø200µm

  • No. of laser sources: Min. 1 - Max 6

  • Max Speed: 250 mt per minute

  • Cooling system: Liquid

  • Optional: Camera

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Model LO-S40 Scanning LASER MICRO perforation system, for 70µm to 200µm holes and pre-cuts
Model LO-S40 Scanning LASER MICRO perforation system, for 70µm to 200µm holes and pre-cuts

  • Operation: Scanning laser

  • Hole Ø: Min. Ø70µm - Max. Ø200µm

  • No. of laser sources: Min. 1 - Max 6

  • Max Speed: 380 mt per minute

  • Cooling system: Liquid

  • Optional: Camera

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Traditional Mechanical vs. Spark Machinery Laser Technology

Why the world's leading converters are making the switch

Feature Mechanical Needles Spark Machinery Laser Systems
Hole Precision Inconsistent, prone to tearing material. Perfectly round, contactless sublimation.
Hole Diameter Limited by needle size (usually >100µm). Ultra-fine micro-perforation from 40µm.
Production Speed Slowed by mechanical friction and wear. High-speed processing up to 380 m/min.
Versatility Fixed patterns; hardware change required. Digital recipe management & custom patterns.
Maintenance High: needles break and dull over time. Low: no-contact tool with remote diagnostics.

Ready to upgrade your line? Spark Machinery systems support Industry 4.0 integration for real-time monitoring.

Light blue square with the white letters 'LO' in the center.

  • High-precision laser micro-perforation, scoring, pre-cutting, and engraving of moving film webs, enabling controlled and repeatable material processing without mechanical contact.

  • Designed for advanced packaging needs including MAP/EMAP packaging, easy-open features, and breathable films used across food, pharmaceutical, and automotive sectors. Ensures extended shelf life, user convenience, and optimal material performance.

  • CO₂ laser-based systems equipped with galvanometric scanning heads (Model LO-S40) and adjustable parameters including pulse frequency, laser energy, and processing speed. Supports full integration with vision inspection and control systems for real-time monitoring and alignment. Industry 4.0-ready architecture with touchscreen control, recipe management, and remote diagnostics capability.

Food & Breathable Packaging

Ensure maximum freshness and extended shelf-life for perishable goods. Our systems provide high-precision MAP (Modified Atmosphere Packaging) and EMAP solutions.

  • Best for: Fresh produce, salad bags, and bakery products.

  • Key Advantage: Precise CO₂ laser micro-perforation from 40µm to control gas exchange.

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Medical & Pharmaceutical

Maintain strict hygiene standards with a contactless, sterile perforation process.

  • Function: Micro-perforation for sterilizable medical packaging.

  • Key Advantage: No mechanical contact means zero risk of tool contamination or material tearing.

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Technical & Automotive Solutions

Engineered for high-performance membranes, filters, and ventilation systems. Our laser technology ensures perfectly uniform holes that optimize airflow and enhance component durability in the most demanding environments.

  • Best for: Airflow membranes, industrial filters, and automotive interiors.

  • Advantage: Maintains mechanical strength and consistency in technical textiles and composites.

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Easy-Open & Convenience Features

Enhance user experience with high-precision laser scoring and easy-opening. Create precise "tear here" lines without compromising the barrier properties or the structural integrity of the packaging.

  • Function: Linear or shaped scoring for easy-tear pouches and bags.

  • Speed: Up to 380 m/min with the LO-S40 system.

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A close-up of a blue industrial machine component with digital control panels and software screens, likely used for manufacturing or machining processes.