Converting machines for processing materials in the form of moving films
Converting machinery developed by Spark Machinery is designed to process continuous webs of material in film form (such as plastic, paper, fabric, non woven etc.) through high-precision perforating, embossing, and pre-cut operations. These systems are engineered to maintain stable tension profiles, controlled nip forces, and accurate web registration, ensuring consistent performance across demanding applications. Such capabilities are critical in food packaging, automotive components, insulation materials, and medical products, where dimensional accuracy and repeatable process parameters are fundamental.
Rather than relying on standardised platforms, each machine is designed and manufactured specifically for the customer’s technical requirements, including material characteristics, line speed, tooling geometry, and integration needs. This engineering-driven approach ensures optimal process control, compatibility with upstream and downstream equipment, and long-term operational reliability.
Frequently Asked Questions about converting machines
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A converting machine is an industrial system that processes raw materials such as paper, film, fabric or rubber into finished products. It can perform cutting, winding, laminating, coating, perforating, die‑cutting and embossing processes.
Our machines specialize in perforating, embossing, and pre-cutting, delivering precise, high-quality results for demanding production applications.
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Converting machines are used across various industries where continuous materials need to be processed into specific forms. Examples include:
Food Packaging: For perforating, laminating, and cutting films and paper to create packaging that meets hygiene and durability standards.
Automotive: Used for producing insulating materials, seals, gaskets, and other automotive components, often through embossing or die-cutting processes.
Insulation: Converting machines process materials like foam, paper, and fabric for thermal and acoustic insulation products.
Medical: For producing sterile packaging, medical tapes, and wound care products, where precision perforating and cutting are critical.
Textiles: For creating decorative or functional patterns on fabrics through embossing or perforating.
These industries rely on converting technology to ensure consistent quality and efficiency in their production lines.
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Key factors include the type of material, desired processes (e.g., cutting, embossing, perforation), production speed, automation level and the possibility to expand later. Personal consultation helps configure the right solution
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Spark Machinery provides installation, training, maintenance and spare parts supply as well as remote support to ensure maximum machine availability
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Consulting
Spark Machinery provides individual consulting services, including process analysis, requirements assessment and testing. Our experienced engineers work closely with each customer to develop systems specifically tailored to their production needs.
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Data Sheets
Detailed data sheets are available for each Spark Machinery system, showing dimensions, power, production speeds, material compatibility, and electrical requirements. Visitors can download them or request a copy via the contact form.
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Events
Stay informed about upcoming trade fairs and webinars in converting technology, where Spark Machinery showcases its latest machines and provides in‑person expert advice.
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Reliable expert service at all times
Spark Machinery’s after‑sales service covers installation, commissioning, operator training, maintenance, and spare parts supply. With 24/7 support and remote diagnostics, our technicians ensure minimal downtime and can travel worldwide to assist on-site.
Talk to our experts – We’ll guide you to the right solution
Choosing the right converting machine can be complex, with many factors like material type, production speed, and process requirements to consider. A free consultation with Spark Machinery’s expert engineers can help you navigate these choices, ensuring you select a solution that maximizes efficiency and quality. Get personalized advice by filling out our contact form today.
PERSONAL CONTACT
Looking for advanced industrial packaging or custom perforation solutions?
Discover how tailored airflow, moisture control, and material efficiency can elevate your logistics and product protection.
Contact our team today to explore custom-engineered perforation systems designed for your specific industry needs.
👉 Get in touch now or request a free consultation
FEDERICA CANTAGALLI
Commercial Export Office
+39 3420324381